Empowering a Tier 1 Vendor with Digital Shopfloor Solutions
Major Tier 1 Vendor with 5 Plants
Challenges: Our esteemed partner, a leading Tier 1 vendor, faced challenges in streamlining operations across five diverse manufacturing plants. Manual processes, disparate data sources, and a lack of real-time insights hindered efficiency, decision-making, and overall transparency.
Our Solution: Cymbeline's Digital Shopfloor Solution came to the rescue. We seamlessly onboarded approximately 80 Injection Molding Machines distributed across four different plants in India. This transformative solution introduced a new era of operational transparency and efficiency.
Key Achievements:
- Centralized Plant Status: Our solution empowered management and decision-makers with real-time visibility into the status of every plant through centralized dashboards. This newfound transparency fostered informed decision-making and rapid response to critical situations.
- MES Integration: We implemented a robust Manufacturing Execution System (MES) layer, ensuring the automatic integration of production, breakdown, and rejection data into their ERP system. This streamlined data flow, reducing manual efforts and errors.
- Manpower Optimization: By automating critical processes and providing real-time insights, our solution led to a direct reduction in manpower requirements. This resulted in accelerated Return on Investment (ROI) and cost savings.
Outcome: Our collaboration with this major Tier 1 vendor not only enhanced operational efficiency but also drove significant cost reductions. Cymbeline’s Digital Shopfloor Solution transformed their manufacturing landscape, setting the stage for future growth and success.
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