Case Studies
Real World Success Stories
Major Tier 1 Vendor – 5 Plants
Empowering a Tier 1 Vendor with Digital Shopfloor Solutions
! The Challenge
Streamlining operations across five diverse manufacturing plants. Manual processes, disparate data sources, and lack of real-time insights.
✓ Our Solution
Onboarded approx. 80 Injection Molding Machines across 4 plants. Centralized dashboards, MES layer integration, and manpower optimization.
Key Achievements
- Centralized Plant Status with real-time visibility
- MES Integration with ERP for automatic data flow
- Manpower Optimization leading to cost savings
Outcome
Enhanced operational efficiency, significant cost reductions, and transformed manufacturing landscape.
Env Monitoring System
Transforming India's Environmental Landscape
! The Challenge
Need for real-time environmental monitoring in growing urban landscapes to ensure citizen well-being.
✓ Our Solution
Installed over 100 ENVIACT units. Smart City integration in Bangalore, Belagavi, Shivamogga.
Key Achievements
- Smart City Integration impacting South India
- Public Awareness Initiatives displaying AQI
- Monitoring 16 critical pollutants (CO2, PM, etc.)
Outcome
Provided real-time data, ignited environmental responsibility conversation, and driving positive change.
Quality Management System
Transforming Quality Management for Export Assembly Line
! The Challenge
Managing quality of entire assembly line for export. Manual checks prone to error, high non-conforming parts.
✓ Our Solution
Implemented robust QMS with stable Pre-Dispatch Inspection system. Comprehensive recording facility for 60 machines.
Key Achievements
- Streamlined Data Recording minimizing errors
- Visibility and Transparency for management
- 90% reduction in non-conforming parts reaching customers
Outcome
Consistent quality, reduced errors, cost savings, and boosted customer confidence.
Building Management System
Elevating Data Centre Efficiency
! The Challenge
Managing extensive array of assets in a top-tier data centre efficiently while optimizing energy.
✓ Our Solution
created centralized monitoring cockpit for approx. 80 vital assets (UPS, chillers, etc.).
Key Achievements
- Asset Onboarding of diverse range (UPS, PAC, energy meters)
- Energy Efficiency audits and reporting module
Outcome
Optimal conditions, minimized downtime, enhanced energy efficiency, and proactive maintenance.